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Raw Materials · Aluminum Products

Perforated Aluminum Sheet

A perforated sheet is defined by three numbers: hole size, pitch and thickness. Together they set the open area, the strength left in the sheet, and whether it can be rolled or bent without distorting the pattern.

Perforated aluminum sheet with round and decorative holes

The Forms We Supply

Four routes cover most of what we quote. Each is a different mill or process route, so the size window and the lead time differ even where the grade looks similar.

Round hole from Bouchard Metal

Round hole

The general-purpose pattern: even airflow, predictable open area and the cheapest tooling per square metre.

Ventilation, filtration, guards
Square hole from Bouchard Metal

Square hole

A more architectural pattern with a higher open area at the same pitch, and a directional look.

Facades, screens, diffusers
Slot hole from Bouchard Metal

Slot hole

Elongated holes that stiffen the sheet along one axis and give a directional visual line.

Acoustic panels, sunshades
Decorative patterns from Bouchard Metal

Decorative patterns

Custom and decorative layouts where the pattern is the design, punched to the drawing rather than chosen from a catalogue.

Feature walls, retail, signage

Size Range and Standard

Perforated sheet is quoted by hole size, pitch, thickness and sheet size. The open area follows from the first two, and it is the number to compare across quotes.

Swipe the table sideways for the notes →

ParameterRangeWhat decides it
Thickness0.3 – 6.0 mmThin sheet is punched on a turret; thick sheet needs a different tool and a larger margin.
Hole size1 – 50 mmHole size against thickness sets the punch life and the burr on the underside.
Pitch5 – 50 mmPitch with hole size sets the open area, from about 20% to over 60%.
Sheet size1000×2000, 1220×2440, 1500×3000 mm, cut to sizeEdge margins are part of the pattern; a cut panel needs them allowed for.
Hole patternsRound, square, slot, decorativeSlot and square patterns are directional and stiffen the sheet along one axis.
Alloys1100, 3003, 5052, 60613003 for general work, 5052 for marine and exterior, 6061 where strength is needed.

Products' Properties and Advantages

Four properties decide whether a perforated panel is right for an application, and the third one is usually overlooked.

Weight and stiffness together

Perforating removes material, so the panel gets lighter and less stiff at the same time. Both are predicted from the open area, not measured after the fact.

Ventilation and transparency

Open area drives airflow and visibility; a screen that looks right can still strangle a fan if the pitch is too fine.

Corrosion at the hole edge

Every hole is an edge, and edges are where corrosion starts. Anodizing or coating after perforating covers them; coating before perforating does not.

Formability after perforating

A perforated sheet bends differently from a solid one, and the bend line relative to the hole rows decides whether the pattern distorts.

How We Help Customers

Perforated sheet enquiries are answered by three numbers plus the application. We confirm them before quoting.

01

Give hole size, pitch and thickness

These three set the open area and the strength left in the sheet. Everything else follows.

02

Say what the panel has to do

Airflow, screening, filtration or decoration. The same visual pattern performs differently across those jobs.

03

Decide the panel size and the edge margin

The margin is part of the pattern, so the cut size and the hole layout are agreed together.

04

Fix the finish after perforating

Anodizing or powder coating applied to the perforated sheet covers the hole edges, which is where corrosion starts.

Real Applications

Perforated sheet works where a surface has to let something through and still be a surface.

Architectural screens and facades

Sunshades and privacy screens where the pattern is the design and the open area controls the shade.

Acoustic and ventilation panels

Diffusers, grilles and machine covers where airflow and noise reduction are set by the open area.

Filtration and separation

Coarse screens and guards where hole size defines what passes and what does not.

Machine guarding and safety

Guards that let an operator see the process while keeping hands out, in a documented open area.

More in This Family

Need a perforated pattern priced by hole, pitch and thickness? Send the specification, quantity and any certification requirement and we will come back with what we can supply.

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